Staff Manufacturing Engineer, Advanced Composite Airframe Assembly (R3274)

About Shield AI

Founded in 2015, Shield AI is a venture-backed defense technology company focused on protecting service members and civilians with intelligent systems. Its flagship autonomy software, Hivemind, powers aircraft, drones, and other platforms, enabling complex missions with high reliability in contested environments. With offices in San Diego, Dallas, Washington, D.C., and internationally, Shield AI’s products actively support U.S. and allied operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn,Twitter, and Instagram.

Job Description:

We are seeking a highly skilled Staff Manufacturing Engineer to support the fabrication and assembly of advanced composite airframes for next-generation aircraft. This role is integral to building prototypes, designing assembly tools and fixtures, and developing/optimizing manufacturing processes for the efficient production of high-performance aircraft structures. The ideal candidate will have experience in airframe fabrication and assembly.

What You'll Do:

Develop and implement composite airframe assembly processes for advanced aerospace structures.

Design and optimize assembly tools, fixtures, and jigs to support high-precision structural integration.

Support the fabrication, trimming, drilling, fastening, and bonding of composite and metallic aircraft components.

Define and document work instructions, standard operating procedures (SOPs), and process flow for production.

Collaborate with design, quality, and production teams to ensure manufacturability and compliance with specifications.

Utilize CAD software (CATIA, NX, SolidWorks, etc.) for tool and fixture design and analysis.

Perform root cause analysis and corrective actions (RCCA) for manufacturing issues to improve efficiency and reduce defects.

Ensure compliance with aerospace industry standards (AS9100, NADCAP, MIL-STD, etc.) and company policies.

Required Qualifications:

Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or a related field.

7+ years of experience in composite airframe manufacturing, assembly, or tooling design.

Strong understanding of composite materials, layup processes, curing, and bonding techniques.

Expertise in aircraft structure assembly with knowledge of fastening, drilling, and tolerance stack-up.

Proficiency in CAD software (CATIA V5, Siemens NX, or equivalent) for tooling and assembly process design.

Familiarity with GD&T, metrology techniques, and precision alignment methodologies.

Experience working with automated assembly systems and advanced manufacturing technologies.

Knowledge of DFM/DFA (Design for Manufacturability & Assembly) principles.

Strong problem-solving skills and ability to work in a fast-paced, high-security environment.

Preferred Qualifications:

Prior experience in military aircraft programs (F-35, B-21, F/A-18, F-22, etc.).

Background in robotic automation, additive manufacturing, or digital twin applications.

Active security clearance or ability to obtain one.

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Total package details for U.S. based positions:

- Regular employee positions: Salary within range listed above + Bonus + Benefits + Equity

- Temporary employee positions: Hourly within range listed above + temporary benefits package (applicable after 60 days

of employment)

- Interns/Military Fellows/Part-time not eligible for bonus, benefits or equity

Total package details for International positions which are roles based outside of the United States (where applicable):

- International premium, hardship differential, cost of living differential, living quarters allowance, foreign service transfer

allowance, equity, international benefits, visa assistance, and relocation assistance.

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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Staff Manufacturing Engineer, Advanced Composite Airframe Assembly (R3274)

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